Textová podoba smlouvy Smlouva č. 7072887: Kupní smlouva_HORIBA_motorová brzda

                        





Nabídka ICZ180804
Testovací stanoviště motorů TITAN
Titan D 250

Technická univerzita v Liberci
Veřejná zakázka: 
158_Ve_ERDF_Nový systém ovládání a řízení motorové brzdy (FS 008)


Address	: Technická univerzita v Liberci
-Quotation No.: ICZ180804  
Date	: 8.8.2018 
Page	: - 74 -







HORIBA GmbH, organizační složka


Technická univerzita v Liberci  	
Studentská 2	
461 17 LIBEREC	
 


Nabídka ICZ180804  


Předkladatel nabídky			HORIBA, GmbH, organizační složka
			Průmyslová 1306/7
			102 00 Praha 10
		

Odpovědná osoba:			Ing. Václav Bubeník, vedoucí organizační složky

Nadřízený statutární orgán:	HORIBA GmbH
Kaplan-Strasse 5
A-3430 Tulln, Rakousko

Telefon:		XXXXXXXXXXXXXX
E-mail:			XXXXXXXXXXXXXXXX
			
IČ:			49366904
DIČ:			CZ49366904

Bankovní spojení:			Česká spořitelna, a.s.
			Číslo účtu : 845572/0800 (CZK)
			
Zápis v Obchodním rejstříku:		Městský soud v Praze, oddíl A, vložka 7941


Datum nabídky:		8. 8. 2018







Dodací a platební podmínky



Cenové podmínky: 			DPA  Technická univerzita v Liberci 
			
cena bez DPH  		7 779 900,- Kč
			DPH 			1 633 779,- Kč
			cena s DPH		9 413 679,- Kč
		
Dodací lhůta:		Do 6 měsíců ode dne účinnosti smlouvy 

Platba:	100 % částky do 21 kalendářních dnů od doručení faktury kupujícímu. Platba se uskuteční na účet společnosti HORIBA, GmbH, organizační složka na základě vystavené faktury.	
			
Záruční doba:	24 měsíců

Země původu:		EU

Platnost nabídky:			90 dní

Nabídku vypracoval:			Ing. Václav Bubeník



Nabídka splňuje všechny zadané podmínky výběrového řízení.



Obsah
1	Obsah	4
2	Cenová specifikace	6
3	SCOPE OF SUPPLY / SCOPE OF SERVICES	8
3.1	Dynamometer	8
3.1.1	Load unit DYNAS3 LI 250 1000070739	8
3.1.2	Custom Frame for DYNAS3 1000013603	13
3.1.3	Measuring and control cables (Set 1a) for DYNAS3 (20m) 1300023793	14
3.1.4	Measuring and control cables (Set 2a) for DYNAS3 (20m) 1000057747	14
3.1.5	Measuring cables (Set 3) for DYNAS3 with HBM-flange (20m)  1000061305	14
3.1.6	Power cable 4G70 460V for Dynas3 LI225/250/265HP, HD255,  HT250 and HS180 1000058552	15
3.1.7	Calibration unit for slotted weights for LI145/225/250 1000010997	16
3.1.8	Copper Strip for Mass Connection 1000002981	16
3.2	Dyno and Engine Controller	17
3.2.1	Digital Test Stand Controller SPARCE  1000012971	17
3.2.2	E-Gas Potentiometer Simulator 1000011123	20
3.2.3	Cable Set for E-Gas Potentiometer Simulator (20m)  1000012855	22
3.3	Measuring Equipment + Instrumentation	23
3.3.1	Voltage and Current Measuring Module SC16V 1000006843	23
3.3.2	BNC Shunt Adaptor for current measurement 1000089770	24
3.3.3	Temperature Measuring Module SDT16 1000078726	25
3.3.4	Temperature Measuring Module STh16-K 1000078727	27
3.3.5	Gauge pressure sensor ECO series 1300014752	29
3.3.6	Pressure Measuring Module SDP8 1000045153	31
3.3.7	Clean Break Coupling 1-Channel Set 1000013333	32
3.3.8	4-Channel Counter Module INC4	33
3.3.9	DSUB Connector for INC4	34
3.3.10	Wall bracket 2.5m for boom-box 1000075710	35
3.3.11	Boom Box 7U 1000012386	37
3.3.12	Cable Set Measuring Module Type D/S 0.3m 1000013434	38
3.3.13	Customized cable length for Measuring Box / Boom Box 1000013436	38
3.3.14	Analog Data Acquisition module LAM002 1000051746	39
3.3.15	Cable Set for Analogue Data Acquisition Module LAM002 1000012213	40
3.3.16	Built-in Housing for LAM002 1000007032	41
3.3.17	Weather Station with 15m cable 1000012506	43
3.3.18	Customized I/O	46
3.4	Automation System	48
3.4.1	STARS Engine Workstation 1300043538	48
3.4.2	STARS basic test stand I/O 1000004904	50
3.4.3	STARS Engine Workstation License 1000012410	52
3.4.4	STARS Device Driver License Opacimeter AVL 439 1000007055	56
3.4.5	STARS Device Driver Software License Fuel Flow Meter AVL 1000007061	58
3.4.6	STARS Device Driver AVL Indicom 1000074911	59
3.4.7	STARS Device Driver ASAM ASAP3 1000007064	61
3.4.8	Installation STARS Device Driver HORIBA MEXA ONE LAN 1000007058	63
3.4.9	Installation STARS Device Driver HORIBA MEXA 1000SPCS 1000044868	64
3.4.10	Installation STARS Device Driver HORIBA MDLT 1300T 1000007062	65
3.4.11	Installation STARS Device Driver HORIBA PTFM 1000 1000059149	66
3.4.12	Device Driver Software License Blow-By Meter 442 for STARS Test Stand Automation 1000007044	67
Technical Data	67
3.4.13	STARS RS 232 Serial  Board 1300033783	67
3.4.14	STARS High Speed CAN Interface 1300033780	67
3.5	Operators Place	68
3.5.1	Measuring and Control Cabinet Type T/D 1300042242	68
3.5.2	Central Safety Module SZM light 1000112842	71
3.5.3	Emergency Stop Button (10m) 1300006412	72
3.5.4	Emergency Stop Button (20m) 1300006417	73
3.5.5	Multiple Socket Outlet EMC CEE 7-4 (8m) 1000010550	74
3.5.6	Power Cable for Measuring and Control Cabinet T/D 1000067281	75
3.6	Services	76
3.6.1	Dokumentace papírová i na CDROM 1000010462	76
3.6.2	Instalace na místě	77
3.6.3	Uvedení do provozu	77
3.6.4	STARS  Software-uvedení do provozu na místě	77
3.6.5	Zaškolení min. 8 osob a předání	78


Cenová specifikace
	Pos.
	Basic
Quantity
	Option
Quantity
	Product Number
	Name
	Price in
EUR
	Option in
EUR

	3.1
	Dynamometer
	
	

	3.1.1
	1
	
	1000070739
	DYNAS3 LI 250
	Incl.
	

	3.1.2
	1
	
	1000013603
	Custom Frame for DYNAS3
	Incl.
	

	3.1.3
	1
	
	1300023793
	Measuring and control cables (Set 1a) for DYNAS3 (20m)
	Incl.
	

	3.1.4
	1
	
	1000057747
	Measuring and control cables (Set 2a) for DYNAS3 (20m)
	Incl.
	

	3.1.5
	1
	
	1000061305
	Measuring cables (Set 3) for DYNAS3 with HBM-flange (20m)
	Incl.
	

	3.1.6
	20
	
	1000058552
	Power cable 4G70 460V for Dynas3 LI225/250/265HP, HD255, 
HT250 and HS180
	Incl.
	

	3.1.7
	1
	
	1000010997
	Calibration unit for slotted weights for LI145/225/250
	Incl.
	

	3.1.8
	40
	
	1000002981
	Copper Strip for Mass Connection
	Incl.
	

	3.2
	Dyno and Engine Controller
	
	

	3.2.1
	1
	
	1000012971
	Digital Test Stand Controller SPARCE with fixed operator panel
	Incl.
	

	3.2.2
	1
	
	1000011123
	E-Gas Potentiometer Simulator
	Incl.
	

	3.2.3
	1
	
	1000012855
	Cable Set for E-Gas Potentiometer Simulator (20m)
	Incl.
	

	3.3
	Measuring Equipment + Instrumentation
	
	

	3.3.1
	1
	
	1000006843
	Voltage and Current Measuring Module SC16V
	Incl.
	

	3.3.2
	8
	
	1000089770
	BNC Shunt Adaptor for current measurement
	Incl.
	

	3.3.3
	1
	
	1000078726
	Temperature Measuring Module SDT16
	Incl.
	

	3.3.4
	1
	
	1000078727
	Temperature Measuring Module STh16-K
	Incl.
	

	3.3.5
	10
	
	1300014752
	Gauge pressure sensor ECO series
	Incl.
	

	3.3.6
	2
	
	1000045153
	Pressure Measuring Module SDP8
	Incl.
	

	3.3.7
	10
	
	1000013333
	Clean Break Coupling 1-Channel Set
	Incl.
	

	3.3.8
	1
	
	
	4-Channel Counter Module INC4
	Incl.
	

	3.3.9
	1
	
	
	DSUB Connector for INC4
	Incl.
	

	3.3.10
	1
	
	1000075710
	Wall bracket 2.5m for boom-box
	Incl.
	

	3.3.11
	1
	
	1000012386
	Boom Box 7U
	Incl.
	

	3.3.12
	4
	
	1000013434
	Cable Set Measuring Module Type D/S 0.3m
	Incl.
	

	3.3.13
	1
	
	1000013436
	Customized cable length for Measuring Box / Boom Box
	Incl.
	

	3.3.14
	1
	
	1000051746
	Analog Data Acquisition module LAM002
	Incl.
	

	3.3.15
	1
	
	1000012213
	Cable Set for Analogue Data Acquisition Module LAM002
	Incl.
	

	3.3.16
	1
	
	1000007032
	Built-in Housing for LAM002
	Incl.
	

	3.3.17
	1
	
	1000012506
	Weather Station with 15m cable
	Incl.
	

	3.3.18
	1
	
	
	I/O Box
	Incl.
	

	3.4
	Automation System
	
	

	3.4.1
	1
	
	1300043538
	STARS Engine Workstation
	Incl.
	

	3.4.2
	1
	
	1000004904
	STARS basic test stand I/O
	Incl.
	

	3.4.3
	1
	
	1000012410
	STARS Engine Workstation License
	Incl.
	

	3.4.4
	1
	
	1000007055
	STARS Device Driver License Opacimeter AVL 439
	Incl.
	

	3.4.5
	1
	
	1000007061
	STARS Device Driver Software License Fuel Flow Meter AVL
	Incl.
	

	3.4.6
	1
	
	1000074911
	STARS Device Driver AVL Indicom
	Incl.
	

	3.4.7
	1
	
	1000007064
	STARS Device Driver ASAM ASAP3
	Incl.
	

	3.4.8
	1
	
	1000007058
	Installation STARS Device Driver HORIBA MEXA ONE LAN
	Incl.
	

	3.4.9
	1
	
	1000044868
	Installation STARS Device Driver HORIBA MEXA 1000SPCS
	Incl.
	

	3.4.10
	1
	
	1000007062
	Installation STARS Device Driver HORIBA MDLT 1300T
	Incl.
	

	3.4.11
	1
	
	1000059149
	Installation STARS Device Driver HORIBA PTFM 1000
	Incl.
	

	3.4.12
	1
	
	1000007044
	STARS Device Driver License BlowBy Meter AVL 442
	Incl.
	

	3.4.13
	1
	
	1300033783
	STARS RS 232 Serial  Board
	Incl.
	

	3.4.14
	1
	
	
	STARS High Speed CAN Interface
	Incl.
	

	3.5
	Operators Place
	
	

	3.5.1
	1
	
	
	Measuring and Control Cabinet Type T/D
	Incl.
	

	3.5.2
	1
	
	1000112842
	Central Safety Module SZM light
	Incl.
	

	3.5.3
	1
	
	1300006412
	Emergency Stop Button (10m)
	Incl.
	

	3.5.4
	2
	
	1300006417
	Emergency Stop Button (20m)
	Incl.
	

	3.5.5
	1
	
	1000010550
	Multiple Socket Outlet EMC CEE 7-4 (8m)
	Incl.
	

	3.5.6
	1
	
	1000067281
	Power Cable for Measuring and Control Cabinet T/D
	Incl.
	

	3.6
	Services
	
	

	3.6.1
	1
	
	1000010462
	Dokumentace papírová i na CDROM
	Incl.
	

	3.6.2
	1
	
	
	Zabalení, doprava a instalace
	Incl.
	

	3.6.3
	1
	
	
	Uvedení do provozu
	Incl.
	

	3.6.4
	1
	
	
	Uvedení do provozu softwaru STARS  
	Incl.
	

	3.6.5
	1
	
	
	Zaškolení min. 8 osob a předání
	Incl.
	

	
	
	
	
	
	
	

	
	
	
	
	
	
	

	
	
	
	
	Celkem               7 779 900,-           
bez DPH    
	CZK
	






SCOPE OF SUPPLY / SCOPE OF SERVICES
Dynamometer
Load unit DYNAS3 LI 250	1000070739
This DYNAS3 load unit consists of the AC machine and a variable frequency drive. The entire system is designed and tested to interact with any kind of engine development, performance or function test stand. The application spectrum ranges from simple steady-state test stands to sophisticated high dynamic test stands.

Figure 1: DYNAS3-Asynchronous machine with measuring flange T40B
(design similar to illustration)

Benefits
· Superior dynamic characteristics such as:
· High speed torque rise time
· Low moment of inertia
· High overload capacity for high acceleration rates
· Wide range of usage such as:
· Large connectable overhung masses
· Wide speed range
· High reliability due to:
· Low wear and self-isolating hybrid bearings
· Lifetime lubricated bearings
· High-precision torque measurement because:
· Torque measured directly at the shaft connection for dynamically correct measurement
· Torque measuring flange with integrated evaluation unit
· High mechanical overload capacity
· Low-noise feed back to electrical power system through:
· Practically sinusoidal line currents
· Integrated power filter
· Compact dimensions for a smaller test cell size due to:
· Compact AC induction motor
· Compact frequency drive cabinet


Figure 2: DYNAS3 LI 250 with measuring flange T40B,
view without adapter flange, without protection cover

Figure 3: Measuring flange T40B, connection adapter flange


Figure 4: Adapter flange T40B



Figure 5: VFD cabinet

	Scope of Supply
	Quantity

	Asynchronous machine DYNAS3
· with terminal box, cable glands
· with cord grip
	1

	Torque measuring flange T40B
(T12 optional) with fixture, Adapter flange and Protection cover
	1

	Speed measuring unit
	1

	Frequency converter consisting of:
· Supply field
· Power filter
· 4%-impedance
· Mains and machine converter
· AC-machine connection
· Power Supply for measuring cabinet
	1

	Cabinet base 200 mm
	1

	Set of installation material for cabinet
	1

	Documentation:
· Manual
· Circuit diagram
· Factory calibration certificate
	1x CD, 1x paper



	Technical Data
	

	Directions of rotation
	2

	Rated torque (absorbing /driving) [Nm]
	480/442

	Rated power (absorbing /driving) [kW]
	250/225

	Rated speed (absorbing /driving) [rpm]
	4980/4860

	Max. speed [rpm]
	10000

	Overload factor
(max. 60s every 10min)
	1.2

	Max. speed gradient up to rated speed incl. overload [rpm/s] 
	15600

	Moment of inertia [kgm2]
	0.36

	Max. deviation, speed [rpm]
	±1 for frequencies < 10 Hz

	Overhung mass at nmax at lever arm 60mm from the torque flange [kg]
	with measuring flange T40B: 10.4
optional with meas. flange T12: 9.3

	Dimension of AC motor:
Overall weight [kg]
	refer to figure 2
740

	Dimension of cabinet
Weight [kg]
	refer to figure 5
950

	Approval machine / drive cabinet
	CE / CE

	Refer to technical specification
	DYNAS3 for Engine Test Stands




	Technical Data
	Measuring Flange T40B

	Measuring range [Nm]
	1000

	Accuracy class
	0.05

	Linearity error including hysteresis, related to the nominal (rated) sensitivity [%]
	< 0.03

	Effect of temperature per 10 K in the nominal (rated) temperature range +10 .... +70°C

on the output signal, related to the actual value of the signal spread [%]

on the zero signal, related to the nominal (rated) sensitivity [%]
	




< 0.05


< 0.05

	Refer to technical specification
	Data sheet T40B by HBM




Figure 6: power diagram in absorbing operation

	Interface
	

	Power supply converter cabinet:
-	Connected Power [kVA]
-	Short-circuit power [MVA]
-	Line voltage [V] AC
-	Voltage tolerance [%]
-	Frequency [Hz]
	
289
≥ 11.6
3/PEN 400
+10/-15
50

	Converter cabinet:
· Cooling air requirement [m³/h]
· Cooling air temperature [°C]
· Max. relative air humidity
(non-condensing)
· Power loss [kW ]
· Conditions for the mains connection
	
4000
+5…+40
85% at 28 °C

≤ 15
Conditions for the mains connection for converter cabinets *)

	Dynamometer:
-	Cooling air requirement [m³/h]
-	Cooling air temperature [°C] (non-condensing)
	
900
+5…+40

	Interface to test stand controller
	CAN-Bus

	Power supply outlet for measuring system 
	1/N/PE 230V AC, 16A

	interface for fixing the asynchronous machine
	refer to figure 2
4 x M16

	Shaft height
	refer to figure 2

	Threaded holes for vibration sensors
· at A-site M 8 x 10 mm
· at B-site M 8 x 10 mm 
	
2
2

	Shaft connection
	Figure 3 or 4 selectively

	Cable entry mains and motor cables
	from the bottom



Note:
· Depending on shaft design the adapter flange is necessary or not.
· Feeding from the top is possible as an option (additional cabinet necessary)
· *) To ensure the operating reliability of the existing mains where the drive should be connected, the requirements of the HORIBA specification "Conditions for the mains connection for converter cabinets" have to be observed.
Otherwise it is not possible to ensure:
· Compliance with rules and regulations of the responsible electric power company
· Avoidance of mains interference, mains resonance and system failures.
With unknown connection conditions or doubt we recommend to perform a power network analysis. This can be done on request by HORIBA as an additional service.



Custom Frame for DYNAS3	1000013603
heightening of a HORIBA dynamometer DYNAS3 LI145, LI225/250, LI350 or HT250 to a customized center height


Figure 1: frame for HORIBA dynamometer DYNAS3

	Scope of Supply
	Quantity

	Design of a frame in 3D CAD including frequency analysis related to the speed range of the dynamometer
	1

	Frame for dynamometer
	1

	Set of mounting bolts for fixing the frame and the dynamometer
	1

	Documentation:
· assembly drawing
	1x CD, 1x paper



	Technical Data
	

	Possible shaft height 
min. / max. [mm]
	
500 - 900

	Possible T-Slots distance,
e.g. for mounting plate by customer
min. / max. [mm]
	

500 - 1100

	Color
	RAL 7035 light grey

	Material
	steel



	Interface
	

	T Slot 
	DIN 650 22 H12

	Customer’s data
· HORIBA DYNAS3 type
· T-Slots distance [mm]
· Shaft height [mm]
	






Note:
· If the intermediate frame is purchased together with the dynamometer, the frame will be mounted.


Measuring and control cables (Set 1a) for DYNAS3 (20m)	1300023793

	Scope of Supply
	Quantity

	Measuring and control cable set between AC motor and VFD cabinet
	1



	Technical data
	

	Cable length [m]
	20


Measuring and control cables (Set 2a) for DYNAS3 (20m)	1000057747

	Scope of Supply
	Quantity

	Measuring and control cable set between SPARC and VFD cabinet with CAN-interface
	1



	Technical data
	

	Cable length [m]
	20




Measuring cables (Set 3) for DYNAS3 with HBM-flange (20m) 	1000061305

	Scope of Supply
	Quantity

	Torque/Speed actual value cables
between ASM and meas. cabinet
	1



	Technical data
	

	Cable length [m] 
	20




Power cable 4G70 460V for Dynas3 LI225/250/265HP, HD255, 
HT250 and HS180	1000058552
Power cable to pass 3-fold parallel between frequency converter and AC machine.
Delivery takes place as material sold by the meter at a cable drum.

	Scope of Supply
	Quantity

	Power cable, drum
(material sold by the meter)
	1



	Technical Data
	

	Overall length on drum [m]
	length acc. to price sheet  x 3

	Effective cable length (usable free length) between frequency converter and AC machine [m]
	length acc. to price sheet  – 3m
(approx. 3m will be needed for the electrical connection at the AC machine and inside the converter cabinet)

	Approval
	CE

	Cable type
	power cable, shielded
wire color code VDE 0293

	Nominal voltage
Cross section [mm²]
Bending radius fix installed [mm] 
Bending radius flexible installed 
[mm]
External diameter [mm]
	460
4 x 70
260

868
44



	Interface
	

	Number of parallel to be laid cables
	3



Note:
· The power cable is especially dimensioned for the operation of this Dynas3 machine. Only the approved cable type may be used.
· The cables have to be cut into sections, to be passed and to be lagged with cable shoes (part of the electrical installation)




Calibration unit for slotted weights for LI145/225/250	1000010997
for calibration of the torque measuring chain (unit Nm) with radial stress free torque introduction for AC Motor LI145 / LI225 / LI250

Figure 1: calibration unit for 2 direction of rotation

	Scope of Supply
	Quantity

	Testing lever
	2

	Weight tray for weight washer
	2

	Documentation:
· Test certificate
· Drawing Z008941002
	1x CD, 1x paper



	Technical Data
	

	Suitable only for shaft height [mm]
	> 300



Note:
· Without weights
· The Dynas3 load unit are equipped with a blocking system.
Copper Strip for Mass Connection	1000002981
For potential equalization between inverter and electrical motor/frame (if not provided by local installation conditions) 
	Scope of Supply
	Quantity

	Single blank copper strip 
	1



	Technical Data
	

	Dimensions [mm]
	15 x 1

	Overall length  [m]
	length acc. to price sheet  

	Effective cable length (usable free length) between frequency converter and AC machine [m]
	length acc. to price sheet  – 3m
(approx. 3m will be needed for the electrical connection at the AC machine and inside the converter cabinet)






Dyno and Engine Controller
Digital Test Stand Controller SPARCE 	1000012971
Controls DT, WT, Dynas3 dynamometer  or tandem applications of the engine test stand. For control of torque, speed, throttle position, or a free selectable parameter x.
Monitors speed, torque, power and additional 3 limit value contacts 
(oil temperature, oil pressure, and cooling water temperature) as well as a second speed input  for detection of a mechanical shaft failure by comparing speed in front and behind the shaft connection with selectable error responses.
Manual operator panel for demand value presetting of the specimen and loading device with  selectable engineering units as well as operating language English, French, Spain or German.
Display of demand values, feedback values, status signals, error messages.


Figure 1: picture of SPARCE with control panel

	Scope of Supply
	Quantity

	19” 4HU controller rack 
with power supply unit
	1

	PC 104 CPU module
	1

	PC 104 power module
	1

	PC 104 CAN communication module
	1

	PC 104 dyno and engine I/O module
	1

	Dyno interface board, 
preconfigured I/O:
· 6 digital inputs
· 4 digital outputs
· 1 safety digital output
· 1 analogue input
· 3 analogue outputs
· 2 pulse inputs
· 1 bridge input
	1

	Engine interface board,
preconfigured I/O:
· 6 digital inputs
· 4 digital outputs
· 1 safety digital output
· 4 analogue inputs
· 2 analogue outputs
· 1 pulse input
	1

	CAN bus interfaces, intended for
· test stand automation
· throttle sensor simulation 
· operator panel and additional I/O functions 
· frequency converter Dynas3
· open simulation
· not used
	6

	RS232 service interface 
	1

	SPARC operating panel
· 7” LCD for numerical display of torque, speed, throttle position, power and control mode
· 3 digital demand value potentiometers
· 5 pre-configured function keys
· 8 available function keys (F1-F8), programmable
· emergency-stop button
	1

	RS232 service interface 
	1

	Line cord
	1

	Basis controller Software 
(M, n, …)
	1

	Flash card
	1

	Documentation:
· Operating Manual
· Commissioning Manual (including interface diagrams)
· System Manual
	1x CD, 1x paper



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Supply voltage [V AC]
	110 / 230

	Supply voltage deviation [V AC]
	100 - 240

	Mains frequency [Hz]
	50 / 60

	Max. mains frequency deviation [%]
	± 5

	Power consumption nominal [W]
	150

	Connector type
	IEC 320 C14 (male)

	Steady-state control deviation torque [%]
	with Dynas3:
< ± 0.17 in relation to maximum measuring value

with hydraulic brake DT-series / with eddy current dynamometer E-/ W-series:
± 1 in relation to maximum measuring value

with eddy current dynamometer 
WT-series:
 0,6 , in relation to maximum measuring value

	Steady-state control deviation speed [rpm]
	with Dynas3:
± 1 max. 0.25 °/oo  in relation to maximum measuring value nmax,

with hydraulic brake DT-series / with eddy current dynamometer E-/W-series:
± 10

with eddy current dynamometer 
WT-series:
± 3 

	Dimension measuring rack
	4 HU / 19”
acc. to  DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	360

	Weight [kg]
	10

	Ambient conditions
	

	Temperature range at operation [°C]
	0..40

	Relative air humidity
	Class F (DIN 40050) max. 95% 
at 30 days/year, no condensing

	Electrical connections
	details see specification

	Protection class housing acc. to 
EN 60529
	IP 10 (with equipped back panel)

	Refer to technical specification
	Test Stand Controller SPARCE



	Interface
	

	Connection to test stand automation
	CAN bus, RS232 or Ethernet interface

	AI, Analogue In
	Voltage: +/- 10V differential
Resolution: 16 bit
Accuracy: 0.1% MBE

	AO, Analogue Out
	Voltage: +/- 10V
Current: +/- 20mA @ 500 Ohm
Resolution: 16 bit
Quiescent state: 0 V, 0 mA

	DI, Digital In
	Galvanic isolated: 10-30 V;
0-0.8 V

	DO Digital Out
	Relay contact: 250 VAC, 8 A
Quiescent state: Open

	SO, Safety Output
	Redundant relay contact: 250 VAC, 8 A
Quiescent state: Open

	Dyno speed acquisition 
	1 or 2-phase encoder
Max. frequency: 500 kHz
Resolution: 16 bit
Inputs: RS422, 5-24 V; open collector

	Dyno torque acquisition
	Max. frequency: 500 kHz
Resolution: 16 bit
Inputs: RS422, 5-24 V

	Bridge input signal
	DMS full bridge, 2mV/V
Excitation: 10V @ 5kHz
Resolution: 16 bit
Accuracy: 100 ppm / C° MBE

	Electrical connections
	Details see documentation



Note:
· If the automation system STARS is purchased, the test stand can also be operated manually by using the PC.



E-Gas Potentiometer Simulator	1000011123
for electronic simulation of the pedal sensor potentiometer of the combustion engine by the SPARCE, SPARCPowertrain or x-act digital test stand controller. The analogue and digital interface modules are completely enclosed.
Typically for installation close to the specimen on a mounting support.


Figure 1: E-Gas potentiometer simulator hardware


Figure 2: E-Gas potentiometer simulator hardware dimensions



	Scope of Supply
	Quantity

	SPARCE software package E-gas simulator
	1

	CAN module E-gas
2DO/4AI/4AO
2 AO for pre-setting the throttle position
2 AI for connecting the reference voltage from the ECU
2 Isolated DO for displaying idle and full throttle position
	1

	Default setup data record
	1

	E-Gas-module housing
1 Screw cover
3 EMC cable glands
9 Hole plugs (brass)
1 top hat rail (DIN)
2 mounting bracket (welded on)
	1

	Documentation:
included in SPARC or x-act manual
	1x CD, 1x paper



	Technical Data
	

	Power supply BUS (electronics)
Supply voltage [V DC]
Max. supply volt. deviation [%]
Max. current consumption [mA]
	
24
-25..+30
500

	Power supply field
Supply voltage [V DC]
Max. supply volt. deviation [%]
Max. current feeding [A]
	
24
-25..+30
10

	Dimensions Housing
	Refer to figure 2

	Dimension of mounting bracket
	Refer to figure 2

	Dimension of slotted hole [mm]
	15 x 7

	Protection class housing acc. to 
EN 60529
	IP 66

	Color
	RAL 7035 light grey,
structure lacquer

	Material
	sheet steel

	Approval housing, CAN-module
	CE, UL/CSA



	Interface
	

	DO, potential-free (relais), NOC,
AC 230 V, DC 30V, max. 2A
	2

	Analog outputs (0 - 10V DC)
	2

	Analog inputs (0 - 10V DC)
	2

	Platform
	SPARCE hardware

	Connection type
	spring clamps

	Wire cross section [mm² (AWG)]
	0.08..2.5  (28..14)

	Bus type
	CANopen

	EMC gland size
for cable diameter [mm]
	M16 x 1,5
5..9



Note:
The later supplementation of an older controller x-act with an E-Gas Potentiometer Simulator can only be effected together with a separate order for approx. 4 to 6 hours for commissioning and upgrading of the controller. 
For simulation by x-act the „old“ Wago terminal 750-307 is necessary.

Cable Set for E-Gas Potentiometer Simulator (20m)		1000012855

	Scope of Supply
	Quantity

	Power supply cable DC 24V to DC power supply unit and CANopen bus connecting cable to the test stand controller SPARC
	
1

	ECU control and analogue cable to the connection at the specimen
	1



	Technical Data
	

	Cable length power and bus cable [m]
	20

	Cable length ECU connection cables [m]
	5





Measuring Equipment + Instrumentation
Voltage and Current Measuring Module SC16V	1000006843
19” plug-in module for measuring voltage and current signals provided with CAN connection to test stand automation. Typical for installation in a measuring- or boom box


Figure 1: measuring module SC16V

	Scope of Supply
	Quantity

	Voltage and current measuring rack SC16V with 16 BNC connectors
	1

	Factory calibration certificate for the measuring module
	1

	Documentation
operating manual measuring modules type S
	1x CD, 1x paper



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Resolution
	16 bit

	Operating voltage [V]
	+24

	Operating voltage deviation [V]
	-9..+32

	Sampling rate max. per channel [Hz]
	500

	Voltage input range [V]
	±0.1, ±0.2, ±0.5, ±1, ±2, ±5, ±10

	Current input range [mA] with shunt connector 50
	±10, ±20

	Input type
	DC / differential

	Dimension measuring rack
	1 HU / 19”
acc. to DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	285

	Power consumption nominal [W]
	2.6



	Interface
	

	Bus type
	CAN bus (up to 1 Mbit/s, design to ISO 11898)

	Electrical Connection
	CAN-Bus connection 
and 24V DC supply
each with 2x D-Sub 9p connectors

	Connector type -X1..-X16
	BNC (RG58 or 223 / 50)



Note:
· Measurement of current requires a 50-Ohm shunt resistor per channel.




BNC Shunt Adaptor for current measurement	1000089770
High-precision shunt resistor as a BNC gender changer for the measurement of current signals.
Able to be directly connected to the SC16V HORIBA measuring modules.


Figure 1: BNC Shunt Adaptor

Benefits:
· Confusion-proof – immediately visible from looking at the module whether a channel is used for current or voltage measurement
· Simply plug in to convert voltage measurement to current measurement – no internal changes are needed in the measurement module.

	Scope of Supply
	Quantity

	High-precision BNC shunt adapter
	1



	Technical Data
	

	Resistance []
	100

	Accuracy
	0.01 TK5

	Capacity [W]
	0.25

	Input Signal [mA]
	±20

	Output Signal [V]
	±2



	Interface
	

	Connector
	BNC f/m





Temperature Measuring Module SDT16	1000078726
19” plug-in module for measuring temperature with 8 Pt100 RTDs and 8 type K thermocouples with CAN connection to test stand automation
Typical for installation in a measuring- or boom-box in combination with corresponding pluggable sensors


Figure 1: measuring rack SDT16

	Scope of Supply
	Quantity

	Temperature measuring rack SDT16
	1

	4-pin Pt100 connectors
	8

	2-pin female thermo connectors
	8

	Factory calibration certificate for the measuring module
	1

	Test certificate with the result of the functional test of all measuring channels
	1

	Documentation
operating manual measuring modules type S
	1x CD, 1x paper



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Resolution
	16 bit

	Operating voltage [V]
	+24

	Operating voltage deviation [V]
	-9..+32

	Measuring rate recommended maximum for optimized noise reduction per channel [Hz]
	1

	Measuring rate, adjustable up to [Hz]
	100

	Measuring error, static, Pt100
-200...+850°C
factory calibration
on-site calibration
	

<1K
<1.5K

	Measuring error, static, thermocouple 
-200...1200°C
factory calibration
on-site calibration
	


<1K
<2.2K

	Operating temperature range [°C]
	-40...65

	Default Measuring ranges
	set to –200..+1200°C for thermocouples and 0..200°C for resistance thermometer (can be changed by customer). The accuracy applies to FS.

	Input channel protective circuit [kV]
	3.5

	Dimension measuring rack
	1 HU / 19”
acc. to  DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	285

	Power consumption nominal [W]
	2.6



	Interface
	

	Bus type
	CAN bus (up to 1 Mbit/s, design to ISO 11898)

	Electrical Connection
	CAN-Bus connection 
and 24V DC supply
each with 2x D-Sub 9p connectors

	Pt100 connector type 
	4p Lemo FFA.1E series

	Thermocouple connector,
ANSI color code
	2p miniature thermo connector
type K, yellow





Temperature Measuring Module STh16-K	1000078727
19” plug-in module for measuring temperature with 16 type K thermocouples with CAN connection to test stand automation
Typical for installation in a measuring- or boom-box in combination with corresponding pluggable sensors


Figure 1: measuring module STh16

	Scope of Supply
	Quantity

	Temperature measuring rack STh16
	1

	2-pin female thermo connectors
	16

	Factory calibration certificate for the measuring module
	1

	Test certificate with the result of the functional test of all measuring channels
	1

	Documentation
operating manual measuring modules type S
	1x CD, 1x paper



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Resolution
	16 bit

	Operating voltage [V]
	+24

	Operating voltage deviation [V]
	-9..+32

	Measuring rate recommended maximum for optimized noise reduction per channel [Hz]
	1

	Measuring rate, adjustable up to [Hz]
	100

	Measuring error, static, thermocouple
-200...1200°C
factory calibration
on-site calibration
	


< 1K
< 2.2K

	Operating temperature range [°C]
	-40...65

	Default Measuring ranges
	set to –200..+1200°C
(can be changed by customer). The accuracy applies to FS.

	Input channel protective circuit [kV]
	3.5

	Dimension measuring rack
	1 HU / 19”
acc. to DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	285

	Power consumption nominal [W]
	2.6






	Interface
	

	Bus type
	CAN bus (up to 1 Mbit/s, design to ISO 11898)

	Electrical Connection
	CAN-Bus connection 
and 24V DC supply
each with 2x D-Sub 9p connectors

	Thermocouple connector,
ANSI color code
	2p miniature thermo connector
type K, yellow





Gauge pressure sensor ECO series	1300014752
For measurement of the relative pressure of gaseous or fluid media in the field of engine and powertrain testing in the automotive industry.
Compatible for installation in a HORIBA measuring rack type DP, SDP8 or EP8 or separately close to the specimen.
	
	

	Figure 1:Pressure sensor
	Figure 2: Dimensions



	Typical application pressure sensors

	
	engine
	gearbox
	meas. range [kPa]
	mode

	barometric pressure
	
	
	85 .. 120
	abs.

	oil gallery
	
	
	0 ... +1000
	rel.

	gearbox oil / automatic
	
	
	0 ... +1600
	rel.

	intake air
	
	
	-100 ... +200
	rel.

	intake air / turbo 
	
	
	-100 ... +300
	rel.

	fuel
	
	
	0 ... +600
	rel.

	engine coolant
	
	
	0 ... +250
	rel.

	charge-air
	
	
	0 ... +250
	rel.

	turbo / compressor
	
	
	0 ... +250
	rel.

	intercooler
	
	
	0 ... +250
	rel.

	exhaust back pressure
	
	
	0 ... +100
	rel.


Figure 3: Overview typical applications and measuring ranges



	Scope of Supply
	Quantity

	Pressure transducer ECO
	1

	Connector
	1

	Documentation
datasheet with assembly instructions
	1



	Technical Data
	

	Measuring range [kPa] / quantity
	Your choice:

	No. 14651 / 14652
No. 14653 / 14654 
No. 14655 / 14656 
No. 14657 / 14658 
No. 14659 / 14660 
No. 14661 / 14662
No. 14682 / 14683
No. 14684 / 14685
No. 14686 / 14687 
No. 14688 / 14689 
No. 14700 / 14701

> 1000kPa types
No. 14650 / 14608

customized measuring range(s):
No. 14723
	0...+10
0...+50
0...+150
0..+250
0..+400
0..+600
-10..+10
-20..+20
-50..+50
-100..+200
-100..+400


0..+1600


[xxx]..+ [xxx]
	[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]


[   ]


[   ]
	0..+20
0..+100
0..+200
0..+300
0..+500
0..+1000
-15..+15
-30..+30
-100..+100
-100..+300
-100..+500


0..+2000
	[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]
[   ]


[   ]

	Accuracy
accuracy according to IEC 60770 
limit point adjustment (non linearity, hysteresis, repeatability)
	< 40 kPa:
≤ 0,25% FSO BFSL 
≤ ± 0,5 % FSO
≥ 40 kPa:
≤ 0,175% FSO BFSL
≤ ± 0,35 % FSO

	Long term stability
at reference conditions
	
≤ ± 0,1 % FSO / year

	Thermal effects (Offset and Span)
Nominal pressure PN [bar]
Tolerance band [% FSO]
in compensated range [°C]
	
-1 … 0 / < 0,40 / ≥ 0,40  
≤ ± 0,75 / ≤ ± 1 / ≤ ± 0,75
-20 ... 85 / 0 ... 70 / -20 … 85

	Permissible temperatures
medium 
electronics / environment
storage
	
-40 ... 125 °C
-40 ... 85 °C
-40 ... 100 °C

	Measuring signal [mA]
	4...20



	Interface
	

	Connector type 
	acc. to DIN EN 175301-803

	Pressure connection
	¼“ inside thread



Note:
If ordered together with a measuring module type SDP8 or EP8, the transducer will be mounted into the rack by HORIBA.
Customized measuring ranges smaller +/-10kPa are not possible.
The transducers are intended for stationary pressure measurement, transmitters for measuring of dynamic pressures on request.


Pressure Measuring Module SDP8	1000045153
19” plug-in module SDP8 is a plug-in module for measuring pressures of gaseous and liquid media with CAN bus connection to test stand computer.
Typical for installation of pressure transducers type RS / RH and clean brake couplings e.g. in a measuring- or boom-box


Figure 1: Measuring Module SDP8
(with installed optional pressure transducers and optional clean brake couplings

	Scope of Supply
	Quantity

	Pressure measuring module SDP8
	1

	installation place for clean brake coupling and transducers
	8

	Factory calibration certificate for the measuring module
	1

	Test certificate with the result of the functional test of all integrated measuring channels
	1

	Documentation
operating manual measuring modules type S
	1x CD, 1x paper



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Resolution
	16 bit

	Operating voltage [V]
	+24

	Operating voltage deviation [V]
	-9..+32

	Sampling rate max. per channel [Hz]
	500

	Dimension measuring rack
	1 HU / 19”
acc. to  DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	285

	Power consumption nominal [W]
	2.6



	Interface
	

	Bus type
	CAN bus (up to 1 Mbit/s, design to ISO 11898)

	Electrical Connection
	CAN-Bus connection 
and 24V DC supply
each with 2x D-Sub 9p connectors





Clean Break Coupling 1-Channel Set	1000013333
for installation in the pressure measuring rack SP8 in combination with pressure transducers type RL / RS / RH. For low leakage hose connection of gaseous and fluid media

Figure 1: clean Break coupling 

Figure 2: dimensions of clean Break coupling 

	Scope of Supply
	Quantity

	Female quick connector for panel installation 
	1

	Lock nut
	1

	Seal ring G¼“
	1

	Male quick connector (nipple) for hose connection
	1



	Technical Data
	

	Material
	steel, zinc coated

	Sealing
	NBR (Nitrile Butal Rubber)

	Material seal ring
	PVC



	Interface
	

	For installation in combination with pressure transducers recommended sealant
	liquid acylate sealing; 
e.g. LOCTITE 572 (M0043499.01)

	Connection female connector
	G¼“ external thread

	Hose connection male connector; diameter [mm]
	6

	Max. pressure [kPA]
	10.000



Note:
Matching plug-in hose for e.g. mineral based hydraulic and lubricating oils and water-oil emulsions optional available.



4-Channel Counter Module INC4
Module for acquisition of frequency, rotation, position and angle counter signals

	Parameter
	Value
	Remarks

	Inputs
	4 + 1
( 9 tracks )
	4 channels with 2 tracks (X, Y) each
1 index channel
all fully conditioned
inputs isolated from CAN-Bus and supply,
but not mutually

	Measurement modes
	displacement, angle, events,
time, frequency;
velocity, RPMs
	

	Sampling rate (CAN output)
	1 kHz / channel (max.)
	

	Time resolution of
measurement
frequency stability
deterioration
	33 ns
<100 ppm
< 5 ppm / year
	counter frequency 32 MHz
(primary sampling rate)

	Resolution of data
	16 bits
	

	Input configuration
	differential
	

	Input impedance
	100 kOhm
	

	Switching threshold
	-8 V to +10 V
	

	Hysteresis
	0.3 V to 4 V
	

	Input voltage range
(differential)
	±10 V
±30 V
	linear range
maximum, outside of linear range: max. nonlinearity
uncertainty: 300 ns

	Common mode input voltage
	max. ±30 V
	

	Analog bandwidth
	500 kHz
	-3 dB (full power)

	Analog filter
	bypass (without filter),
20 kHz, 2 kHz, 200 Hz
	adjustable (globally for all channels)
Butterworth, 2nd order

	CMRR
	70 dB (typ.), 50 dB (min.)
60 dB (typ.), 50 dB (min.)
	DC, 50 Hz
10 kHz

	Gain uncertainty
	<1%
	23°C

	Offset
	<1%
	23°C

	frequency stability
	<100 ppm
	deterioration < 5 ppm / year

	Overvoltage protection
	±60 V

	long-term

	Sensor supply
	+5 V, 200 mA, 20 mA
	Reference: GND

	Supply voltages
	10 V to 50 V DC
	

	Sensor supply voltage at
CAN/x-INC4-xx-SUPPLY
	+2.5 V to +24 V
	

	Power consumption
	4 W (typ.)
	12 V supply, 23°C

	Operating temperature
	-40°C to 85°C
	

	Dimensions (W x H x D)
	35 x 111 x 90 mm
	

	Weight
	300 g
	

	Terminal connection
Rear side
	2x DSUB-15
4x ITT VEAM
2x DSUB-9
2x DSUB-9
PHOENIX (MC 1,5/4STF-3,81)
	



DSUB Connector for INC4
For customers sensors

Note: 
Customer has to iron his sensors/cable glands himself to the connectors



Wall bracket 2.5m for boom-box	1000075710
for the installation of a boom-box incl. installation accessories


Figure 1: drawing of wall bracket

Figure 2: connecting dimensions for installation with steel plate


Figure 3: connecting dimensions for installation without steel plate

	
Scope of Supply
	Quantity

	Wall bracket 2.5m for boom-box 19" consisting of
· flange coupling
· tube section 0.5m
· angular piece
· tube section 2.5m
· wall hinge
· adapter flange
	1


	Installation set consisting of
· 6x hexagon screw + nut
· 16x washer
· 1x steel plate wall support
· 4x shear connector for pure concrete wall installation
· 1x ground strap 10mm² / 4m for potential equalization
	1



	Technical Data
	

	Color
	square-type tube: zinc-plated
components: RAL 7043

	Material
	square-type tube: steel 5mm
components: AlSi and resp. cast iron

	Dimensions
	see drawing

	Max. load
	see diagram

	Overall weight [kg]
	see drawing

	Protection class acc. to EN 60529
	IP 65



	Interface
	

	Cable routing 
	inside tube

	Free space for cable laying [mm]
	70 x 70

	Installation with steel plate:
- Installation type
- Connecting dimensions
- Installation material
	
4x through boring at wall
see drawing
with delivered threaded bolt

	Installation without steel plate:
(pure concrete wall)
- Installation type
- Connecting dimensions
- Installation material

- Nominal diameter of drill [mm]
- Borehole depth [mm]
	

4x borehole for screw anchor
see drawing
with delivered sheer connectors M16x 190
18
125






Boom Box 7U	1000012386
for installation of max. 6x 1U 19” racks
Typically for wall mounting in combination with a wall bracket.

	
	

	Figure 1: boom-box 7U
	Figure 2: application example: 
photo of an equipped boom box 7U



	Scope of Supply
	Quantity

	Boom Box 7U complete mechanical assembled
	1

	Slide bar set for 1U
	6

	19” frame (front side)
	1

	Hole for cable entry and wall bracket at top
	1

	Ground strap for EMC potential compensation
	1



	Technical Data
	

	Max. installation depth of racks [mm]
	300

	Color
	RAL 7035 light grey (front),
decor/frame color : 
RAL 7043 / RAL 7038

	Material
	AlMgSi
corner caps: AlSi

	Dimension boom box
Height [mm]
Width [mm]
Depth [mm]
	
422
535
435

	Dimension 19” installation frame
	7U according to
DIN 41494-7 (IEC 297-2) for installation of 19”-panels and racks
1U taken for design panel
(space for circulation of air)

	Overall weight [kg]
	40

	Protection class housing acc. to 
EN 60529
	IP 41 (equipped and with installed bracket support)

	length of ground strap [m]
	4



	Interface
	

	Cable entry point
	top


Note:
· Installation space of not ordered 19” racks will be covered with dummy plates.


Cable Set Measuring Module Type D/S 0.3m	1000013434
for connection measuring modules type D/S to another measuring module with max. 1U space between

	Scope of Supply
	Quantity

	Supply connecting cable DC 24V
	1

	CANopen bus connecting cable
	1



	Technical Data
	

	Connector type power cable
	D-Sub 9p male/female

	Connector type bus cable
	D-Sub 9p male/female

	Cable length [m]
	0.3



Customized cable length for Measuring Box / Boom Box	1000013436

	Scope of Supply
	Quantity

	connection the measuring or boom box to test stand automation system (STARS-PC):
Power supply connecting cable DC ,
CANopen bus connecting cable
	
1

	CAN bus adaptor with terminating resistor 120Ω
	1



	Technical Data
	

	Cable length [m]
	[length on request,
max 40 m]







Analog Data Acquisition module LAM002	1000051746
for measuring, conditioning, converting analogue signals of Resistance Thermometer Pt100 or Pt1000, thermocouples NiCr-Ni, voltages or currents. With CAN-Bus interface for connection to STARS test stand automation. Each input can be configured for measuring range and sensor by software.


Figure 1: analogue data acquisition module LAM002


Figure 2: analogue data acquisition module LAM002 dimensions

	Scope of Supply
	Quantity

	CAN module LAM 002
	1

	Universal analogue inputs, each with:
Amplifiers with differential input
Sensor feeding for Pt100 / Pt1000 and potentiometer
Internal comparison point for thermocouples
32 point linearization
Antialiasing filter coupled with measuring frequency
	8

	Analogue / digital converter 16 bit
	1

	Controller with CAN bus interface
	1

	Diagnostics LEDs
	7

	Documentation
operating manual
	
1






	Technical Data
	

	Measuring range thermocouple 
type K / J [°C]
	
-20..+1000

	Measuring range Pt100 / Pt1000 [°C]
	
-20..+200

	Voltage [V]
	0.1 / 0.2 / 0.5 / 1 / 2 / 5 / 10

	Current [mA]
	0..20 / 4..20

	Potentiometer [%]
	0..100

	Measuring frequency adjustable per channel [Hz]
	
1..100

	Operating voltage [V]
	+24

	Operating voltage deviation [V]
	+19..+34

	Dimensions
	Please refer to figure 2

	Weight [g]
	790



	Interface
	

	Installation type
	top hat rail TS 35

	Protection class housing acc. to
EN 60529
	
IP 20

	Bus type
	CAN open 2.0

	Serial service interface
	RS232

	Electrical connection
CAN interface
analog inputs
power supply
	terminal part with screw connection



Cable Set for Analogue Data Acquisition Module LAM002	1000012213

	Scope of Supply
	Quantity

	Connection cable DC 24V and CANopen bus cable to the test stand automation
	1



	Technical Data
	

	Cable length [m]
	20





Built-in Housing for LAM002	1000007032
for installation of one analogue data acquisition module LAM002 or other similar top hat rail modules in heavy duty environment
Typically for installation close to the specimen on a mounting support


Figure 1: built-in housing for LAM


Figure 2: dimensions of built-in housing for LAM

	Scope of Supply
	Quantity

	LAM box housing for 1 module
	1

	Screw cover
	1

	EMC cable glands
	3 (default)

	Hole plugs (brass)
	9 (default)

	Top hat rail (DIN)
	1

	Mounting bracket (welded on)
	2




	Technical Data
	

	Color
	RAL 7035 light grey,
structure lacquer

	Material
	sheet steel

	Sealing (cover)
	Foam gasket

	Dimension of LAM box housing
	Please refer to figure 2

	Max. installation height [mm] of top hat rail module
	120

	Dimension of mounting bracket
Length [mm]
Width [mm]
	
30
30

	Dimension of slotted hole [mm]
	15 x 7

	Protection class housing acc. to 
EN 60529
NF C 20-010
Nema
	
IP 66
IP 669
4, 12, 13

	Approval
	UL, CSA, GL



	Interface
	

	Installation system
	top hat rail (DIN)

	EMC gland size
for cable diameter [mm]
	M16 x 1,5
5..9 (default)





Weather Station with 15m cable	1000012506
for measuring the environmental conditions (absolute pressure, relative humidity and ambient temperature) of the test cell.

		
Figure 1: Humidity / temperature and absolute barometric pressure measuring unit

	
Figure 2: dimensions of weather station 

	
Figure 3: dimensions of pressure sensor

	Scope of Supply
	Quantity

	Absolute barometric pressure measuring unit consisting of
pressure transducer
connector
wall-mounting support
	1

	Humidity / temperature measuring unit consisting of
electronic module
combined sensor for relative humidity and air temperature in plastics housing, removable with cable (2m)
mounting set
	1

	Cable set consisting of
measuring cable humidity / temperature measuring unit 
measuring cable pressure measuring unit
supply cable
	1

	Documentation:
Operating manual
Factory calibration certificate
	1x CD, 1x paper



	Technical Data
	

	Absolute barometric pressure measuring unit
Measuring range [kPa]
Accuracy (according to IEC 60770)
Long term stability at reference conditions
Thermal effects (Offset and Span)
Compensated temperature range [°C]
Cable type measuring cable
	

+70...+120
≤ ± 0,05 % FSO BFSL

≤ ± 0,1 % FSO / Jahr

≤ ± 0,05 % FSO / 10K

-10 ... 50

LIYCY 2x0.5 mm², shielded
wire color code: DIN 47100

	Humidity / temperature
measuring unit
Humidity measuring range [%rH]
Measuring accuracy humidity measuring 0...90%rH [%rH] at 20°C
Measuring accuracy humidity measuring 90...100%rH [%rH] at 20°C
Temperature measuring range sensor [°C]
Operating temperature range housing [°C]
Measuring accuracy temperature measurement [°C]
Cable type measuring cable
	

0…100

1


1.7


-20…+80

-20…+60

0.2

LIYCY (TP) 3x2x0.25 mm², shielded
wire color code: DIN 47100

	Measuring signal pressure [mA]
	4..20

	Measuring signal humidity [mA]
	4..20

	Measuring signal temperature [mA]
	4..20

	Dimension of humidity/temp. measuring unit
	Please refer to Figure 2

	Dimension of pressure measuring unit incl. wall-mounting support
Height [mm]
Width [mm]
Depth [mm]
	

115
90
40

	power supply humidity / temperature measuring unit [V DC]
	24

	Cable length power and measuring cable [m]
	15

	Cable length between humidity and temperature sensor and measuring unit [m]
	2

	Cable type measuring cable
	LIYCY (TP) 3x2x0.25 mm², shielded
wire color code: DIN 47100

	Cable type power cable
	LIYCY 2 x 1,5 mm², shielded
wire color code: DIN 47100



	Interface
	

	Type of installation
	wall-mounted

	Pressure connection
	¼“ inside thread





Customized I/O 
-Power supply for Specimen
-I/O for Specimen
-Power Supply for Sensors and Actuators of Facility
-I/O for Sensors and Actuators of Facility

		
Abb.: Example of I/O Box in Test Cell

Abb.: Example I/O Panel at Operators Place


	 
	No. Of Channels
	Where?
	Connector Type

	AO +/-10V 
	4
	I/O Box
	BNC

	Frequency counter, customer wish is TTL as well as up to 24 V DC. 100 kHz
	4
	I/O Box
	BNC

	8 TTL 5V out
	8
	I/O Box
	BNC

	8 TTL 5V in
	8
	I/O Box
	BNC

	INC 4, 1 Module
	4
	I/O Box
	BNC

	Netzteil/power supply 5V 10A
	5 pairs
	I/O Box
	Banana

	Netzteil/power supply 12V 50A
	5 pairs
	I/O Box
	Banana

	Netzteil/power supply 24V 20A
	5 pairs
	I/O Box
	Banana

	Ethernet Channels
	4 in front panel
	I/O Box
	RJ45

	Ethernet Channels
	4 in front panel
	TITAN Control Cabinet
	RJ45

	AO +/-10V 
	2
	TITAN Control Cabinet
	BNC

	AO 4…20mA
	2
	TITAN Control Cabinet
	BNC

	RS232 serial interface
	1 in front panel, wired to STARS HW
	TITAN Control Cabinet
	DSUB 9pin

	RS232 serial interface
	1 in front panel, wired to STARS HW
	I/O Box
	DSUB 9pin

	RS232 serial interface
	6 fix on STARS HW
	Backside STARS HW
	DSUB 9pin

	CAN interface
	2 in front panel
	I/O Box
	






Automation System
STARS Engine Workstation	1300043538
Workstation Hardware for STARS Automation Software.


Figure 1: STARS Workstation system overview


Figure 2: STARS Workstation (example picture)

Benefits:
The STARS Workstation is specially developed, tested and released for the use with STARS Automation Software and maximizes the performance and robustness of the software. 

	Scope of Supply
	Quantity

	Process computer with Intel® Xeon® (Embedded) E3-1275 v3 (8MB Cache, 3.5GHz) or better
19” industrial rack
3 x PCI, 3 x PCIe X4, 5 x PCIe X16 slots 
Solid State Drive (SSD) > 240 GB 
Onboard Graphics Intel® HD supporting dual monitor output
8 GB RAM
	1

	Real-time Ethernet Interface to SPARC-controller 
	1

	Real-time Ethernet Switch for connection to SPARC Controller
	1

	2-fold CAN-card PCIe
	1

	2x RS232 serial interfaces on PCI board
	1

	24" TFT monitor 
	2

	Connecting cable for monitor 3m
	2

	Optical wheel mouse 
	1

	Keyboard (US English revision)
	1

	Extension cable for key board or mouse 5m
	2

	Operating system MS W7 Prof (Multilanguage)
	1

	MS Office 2016 Standard, English
	1



	Technical Data
	

	Color Front Plate
	PB007H light grey

	Dimension
	ATX form factor,
4 HU / 19”
acc. to  DIN 41494-1 dimensions for 19” racks

	Protection class housing acc. to 
EN 60529
	IP 41 (front)



	Interface
	

	Installation depth [mm] <
(without connected plugs)
	450

	LAN / Ethernet
	2x onboard 10/100/1000 Mbit
1 x real-time via PCIe card

	CAN Bus
	2x CAN bus interface via PCIe
card (for measuring devices)

	Serial
	2x serial RS232 via PCI card
(for measuring / conditioning
devices)

	USB 2.0
	3 

	USB 3.0
	4 



Note:
The scope of supply may change depending on the technical development



STARS basic test stand I/O	1000004904
Peripheral test stand I/O of STARS Test Stand Automation System for communication with test stand systems or infrastructure.
Typical for installation at the back panel of a measuring- and control cabinet


Figure 1: Drawing basic test stand I/O

	Scope of Supply
	Quantity

	STARS basic test stand I/O
16DI/16DO/2AO
	1 *)



	Technical Data
	

	DI reserved by STARS for internal test stand control
	4

	DO reserved by STARS for internal test stand control
	8

	Power supply BUS (electronics)
· supply voltage [V DC]
· max. supply voltage deviation [%]
· max. current consumption [mA]
	
24
-25..+30

500

	Power supply field
· supply voltage [V DC]
· max. supply voltage deviation [%]
· max. current feeding [A]
	
24
-25..+30

10



	Interface
	

	Free DI 
24V DC, pos. logic, two- or three-wire system
	8

	Free DO
24V DC, pos. logic, max. 0.5 A short-circuit proof
	8

	Free digital limit contact inputs 
(DI predefined by STARS)
24V DC, pos. logic, two- or three-wire system
	4

	Free analog outputs
(± 10V DC)
	2

	Connection type
	spring clamps

	Wire cross section [mm² (AWG)]
	0.08..2.5  (28..14)

	Bus type
	CANopen



Note:
If the measuring and control Cabinet type S or T/D is purchased, this module will be delivered installed in the cabinet
Direct wiring of the 24V DC supply of the test stand I/O is recommended, if the module is installed inside another cabinet.



STARS Engine Workstation License	1000012410
The STARS Engine domain combines the STARS platform with specific functions and structures suitable for engine testing. 
Gathering the real time function and user interface together in one integrated system environment greatly enhances the interaction and thus the productivity and quality of testing related activities.
STARS is a high performance, flexible automation platform with integrated automation, data acquisition and control functions that provides a broad range of application functionality in a single, powerful environment. 

Figure 1: STARS GUI

Due to its in-build flexibility STARS Engine is especially suited for a wide range of engine testing applications supporting the whole development process from component development to certification. The range of possible applications includes:
Durability Testing
Performance and Emissions Development
Quality Audit
Mechanical Development
Fuel and Lubricants Testing
Noise, Vibration and Harshness
Heavy Duty Engine Emissions 
Light Duty Engine Emissions

STARS Automation provides:
-	Defining and executing user-level tests (called Workflows in STARS) including preparation, complete test activity, data flow processes, report generation and other customer specific actions
-	Test preparation and execution of manually or automatically operated tests.
-	SPARC Engine controller is fully integrated into STARS Engine. Visualization, remote control, configuration and parameterization of the controller is supported via STARS
-	Safe control and monitoring of the specimen in all modes of operation
· Control of test stand and test stand devices
-	Data acquisition including integration of special measuring systems and intelligent instruments for engine testing, such as Fuel Meter, Combustion Analyzer, Emission Analyzer and more
· Communication with TCU via application systems like INCA or direct communication with the vehicle bus system via CAN or other bus systems
· Acquisition, monitoring, visualization and reporting of measured or derived parameter, such as speed, torque, power, fuel consumption, emissions, etc.
-	Logging of events during the test, such as system messages and user entered comments.

KEY ADVANTAGES
Powerful
Execution of test schedules, monitoring, scripts in real-time with up to 1 kHz due to the in-build STARS real-time system
Data acquisition with high throughput of more than 150.000 Values/ sec and high sampling rates up to 5 kHz / channel 
Future proof due to in-build flexibility
No license restrictions on the number of standard names, channels, data logger, monitoring channels, calculations, scripts etc. that can execute concurrently
Project and test stand structure can be setup to the customer requirements
STARS Resources can be used in STARS projects and in STARS test stands
Several instances of STARS resources e.g. test schedules or limit data sets can be used at the same time
Open
Open software: The STARS User can write scripts which can be executed in STARS in real time with up to 1 kHz. STARS includes a generic interface to communicate with external software via Microsoft Visual Studio Tools for Applications. 
Open interfaces: Support of interface standards like CANopen and EtherCat for I/O connection, ASAM ODS Interface for evaluation tools 
Due to the market presence of STARS many interfaces to commonly used devices already exist.  In addition to the steadily growing number of interfaces STARS Users have the possibility to develop customized interfaces with the optional driver development framework.
Global Support
The STARS automation platform is a HORIBA core product and will continuously be extended and updated.
Continuity: It is HORIBA philosophy to be backwards compatible. Test schedules developed for the first STARS Version in 2003 can still be executed on actual STARS versions. 
HORIBA has an existing global network of STARS support centers to deliver and support STARS systems in all relevant automotive markets

The system is delivered pre-configured. Its configuration is related to the delivered hardware components and to the pre-defined interfaces.
The software includes default tests and a basic setup to control engine test stands in manual and automatic mode.
In a manual test, operating points can be entered in the STARS panel and measurements can be triggered manually by clicking a button.

Figure 2: Manual Measurement
This allows to execute steady state tests in manual mode and to kick-off a defined measurement under stable conditions. Continuous signals and device communication are coordinated. The test consists of these elements: 
Workflow to load all necessary components 
Panel for user interaction with the test stand enabling the following functions
Start/Stop of the engine
Ignition On/Off
Selection of control modes
Setting demand values for the engine parameters
Start measurement
Live display of actual engine operation data
Test programs for the measurement procedure
Data logging with user definable channel list 
Excel based Report to present all measured values

In the standard configuration an example of an automated test procedure with user guidance is included. The test includes the following steps:
Input of test parameters
Panel for presentation of live data and for user interaction 
Automatic start and stop of the engine
Warm up engine with steps depending on user defined cooling water temperature 
Power map test
Engine cool-down 
Excel based report of the test result



	Scope of Supply
	Quantity

	STARS Engine Workstation License 
	1

	Software license for real-time extension RTX 
	1

	STARS Device driver for test stand controller SPARC Engine
	1

	STARS Device driver for CAN based I/O (Analogue and digital In- and output)
	1

	STARS help desk for the warranty period (max.1 year)
	1



	Technical Data
	

	Functions
	See Technical Specification STARS

	Operating System
	Microsoft Windows 7  32-bit





STARS Device Driver License Opacimeter AVL 439	1000007055
Software Driver for interfacing the Opacimeter AVL 439. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	Driver for Opacimeter AVL 439
	1

	Manual Control Display Page
	1

	Embedded User Guide
	1 (US-English only)



	Technical Data
	

	Functions
	Support commands to control the system and to transfer measured values and status information

	Driver/Instrument Class
	Smoke Measurement

	Devices supported
	AVL 439

	Device Driver Capabilities
	The following values are updated @ 1Hz:
Device status
Interface mode
Active alarms
Gas Temperature
Measuring Chamber Pressure
Gas Flow Rate
Measuring Chamber Temperature 
Detector Temperature
Detector Signal
Halogen Lamp 1 & 2 Current
Lamp Temperature
Heat Output Window 1 & 2
Warmup completion time
The following values are updated @10Hz: 
Opacity
Absorption
The following values are updated at device connection and when reconfigured by the driver: 
Variable to output
Variable to filter
Filter type
Rise time
Trigger type
The following values are updated at device connection: 
Firmware version
Device ID
The following values are updated at device connection and every 5 minutes: 
Operating time
Time since service



	Interface
	

	Platform
	STARS Version 1.6 onwards

	Protocol
	AK

	Physical Interface
	Serial RS-232



	Test Schedule Plug-In Commands
	Description

	Connect  
	Connect device to STARS 

	Release  
	Disconnect device from STARS 

	SetMode  
	Sets the mode of the instrument 

	Measure  
	Starts a continuous measurement 

	StartPeakMeasurement  
	Starts peak measurements 

	EndPeakMeasurement  
	Stops peak measurements 

	PauseInstrument  
	Suspends operation of the instrument 

	Off  
	Stops all functions and turns off heaters 

	Zero  
	Initiates a warm-up phase 

	CheckZero  
	Flows clean air through the instrument 

	CheckLinearity  
	Performs a linearity check of the instrument 

	Purge  
	Performs a back flush of the probe line and sampling line





STARS Device Driver Software License Fuel Flow Meter AVL	1000007061
Software Driver for Interfacing the Fuel Flow Meter AVL 733 and 733S. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	License for:
Fehler! Unbekannter Name für Dokument-Eigenschaft. Device Driver
	1

	Manual Control Panel
	2

	Embedded User Guide
	1 (US-English only)

	STARS Help desk for the warranty period (max.1 year)
	1



	Technical Data
	

	Driver/Instrument Class
	Fuel Measurement

	Devices Supported
	AVL 733
AVL 733S

	Device Driver Capabilities
	MassConsumed: 
Mass of fuel consumed for the last completed measurement @ 2 Hz
MeasurementTime:
Time interval of the last completed measurement @ 2 Hz
InstMassFlowRate: 
Instantaneous mass flow rate @ 5 Hz
MassFlowRate: 
Mean mass flow rate over the last completed measurement @ 2 Hz
AverageMassFlowRate: 
Mean mass flow rate across a number of measurements @ 2 Hz
SDOfMassFlowRate: 
Standard deviation of mass flow rate across a number of measurements @ 2 Hz
InstantaneousMass:
 InstantaneousMass @ 2 Hz
MeasurementNumber:	
Number of the current measurement @ 2 Hz
CurrentTime: 
Current time setting for time-controlled measurements @ 2 Hz



	Interface
	

	Platform
	STARS Version 1.6 onwards

	Protocol
	AK

	Physical Interface
	Serial RS-232 or Ethernet



	Test Schedule Plug-In Commands
	Description

	Set Mode
	Set Mode: Mass, Time, Continuous or Manual

	Measure
	Start a continuous measurement

	Start
	Start a manual measurement

	Stop
	Stop manual measurement



STARS Device Driver AVL Indicom	1000074911
Software Driver for interfacing the combustion analyser AVL Indicom via DCOM interface. The device driver will allow to remote control the Indicom and to transfer measured data to STARS.
The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display
The device driver supports Indicom from version 1.2 and later with options R and X[D] installed. 
	Scope of Supply
	Quantity

	License for:
AVL Indicon Device Driver
	1

	Manual Control Panel
	1

	Embedded User Guide
	1 (US-English only)

	STARS Help desk for the warranty period (max.1 year)
	1



	Technical Data
	

	Functions
	Support the parameterisation and remote control of the device and the transfer of measured values and status information

	Driver/Instrument Class
	External Data Logging



	Device Driver Capabilities
	

	Data Rate
	Update @ 1 Hz

	Measured values
	Maximum of 10 Hz (configurable)

	Active alarms
	By callback

	Device status
	By callback

	Firmware version
	Updated at device connection

	Data Rate
	Update @ 1 Hz



	Interface
	

	Platform
	STARS Version 1.8 onwards

	Protocol
	Microsoft DCOM

	Physical Interface
	Ethernet



	ULI Methods - Commands
	Description

	Connect
	Connect device to STARS.

	Disconnect
	Disconnect device from STARS.

	Remote
	Switch device into remote controlled mode.

	Local
	Switch device into locally controlled mode.

	StartMonitor
	Start continuous measurement.

	StopMonitor
	End continuous measurement.

	SetBatchSize
	Set number of cycles for batch measurement.

	AcquireBatch
	Run batch measurement.

	AcquireAndSaveBatch
	Run batch measurement and save results.

	CancelMeasurement
	Stop any running measurements.

	SaveData
	Save measured data.

	LoadConfigFile
	Load device configuration from file.

	GetErrorString
	Convert ULI error number into text.





STARS Device Driver ASAM ASAP3	1000007064
Software Driver for Interfacing ECU application systems via ASAP3 allows to measure data and change scalar or map data to/from an ECU application system.
The device driver supports the following devices:
ETAS INCA (4.0.x, 5.1 to 5.x)
ATI Vision (2.1 to 2.5)
Gredi
Vector CanAPE (5.x and 6.x)
Denso Panel 3
The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.


Figure 1: Schematic diagram STARS-interface ASAP3

	Scope of Supply
	Quantity

	STARS Driver ASAP3 interface
	1

	Display screen for visualisation the signals exchanged via ASAP3
	1

	Application support 
	Not included, will be quoted separately

	STARS Help desk for the warranty period (max.1 year)
	1



	Technical Data
	

	Functions
	Send and receive variables to/from ASAP3 Devices

	Access speed for variables [Hz]*
	10; 5; 2; 1; 0,5; 0,2

	Access speed for parameters [Hz]*
	10; 5; 2; 1; 0,5; 0,2

	Max. number variables and parameters to be supported 
	400 



	Interface
	

	Platform
	STARS Automation

	Protocol
	ASAP3 2.1 (without extended functions)

	Physical Interface
	Serial RS232 or TCP/IP



	Acceptance Test
	

	Establish Connection to Application system
	Setup connection to customer’s application system.
If such system is not available, a connection to an INCA system running in Demo mode on the PC of the commissioning engineer will be established

	Setup a limited number (max. 20) channels for measurement from application system, show online values in STARS variables in a display page.
Control of driver is done by use of default display page for the driver
	If such system is not available, a setup of two channels from INCA in Demo mode for proof of capability will be performed



* depending on the amount of data and the performance of the ASAP3-device as well as the physical interface and the load of the STARS system.



Installation STARS Device Driver HORIBA MEXA ONE LAN	1000007058
Installation of a software driver for interfacing the HORIBA MEXA ONE series. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	Software license and installation of Driver for HORIBA MEXA ONE LAN
	1

	Setup display screen for manual interaction with the device
	1



	Technical Data
	

	Functions
	Support of the remote control commands of the HORIBA MEXA ONE series and to transfer measured values and status information



	Interface
	

	Platform
	STARS Automation

	Protocol
	MEXA LAN

	Physical Interface
	Ethernet



Note:
The scope of supply consist of the software license (free of charge) and a handling charge



Installation STARS Device Driver HORIBA MEXA 1000SPCS	1000044868
Installation of a software driver for interfacing the HORIBA MEXA 1000SPCS series. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	Software license and installation of Driver for HORIBA MEXA 1000SPCS
	1

	Display screen for manual interaction with the device
	1



	Technical Data
	

	Functions
	Support of the commands to remote control the HORIBA MEXA 1000SPCS series and to transfer measured values and status information



	Interface
	

	Platform
	STARS Automation

	Protocol
	AK

	Physical Interface
	Ethernet



Note:
· The scope of supply consist of the software license (free of charge) and a handling charge



Installation STARS Device Driver HORIBA MDLT 1300T	1000007062
Installation of a software driver for interfacing the particulate-emission measurement system HORIBA MDLT 1300T series. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display. 
The Horiba MDLT STARS Device Driver supports the remote control commands of the models:
MDLT-1302T
MDLT-1303T

	Scope of Supply
	Quantity

	Software license and installation of Driver for HORIBA MDLT 130xT 
	1

	Editor for device configuration and Display screen for manual interaction with the device
	1



	Technical Data
	

	Functions
	Start / Stop of the blower and the supply of dilution air
Control of the particulate sampling
Monitor of Instantaneous data
Acquisition and reset of the integrated data
Setting dilution air flow control mode and the condition
Control of the auto filter changer
Start / Stop of the learning of exhaust flow input signal
Setting of the Input signal



	Interface
	

	Platform
	STARS Automation

	Protocol
	HORIBA MetaLAN

	Physical Interface
	Ethernet



Note:
The scope of supply consist of the software license (free of charge) and a handling charge
Due to the concept of particular measurement with HORIBA MDLT the interface is used to control the device but not evaluate the particulate emission results. This is typically done with the user software of the HORIBA MDLT.



Installation STARS Device Driver HORIBA PTFM 1000	1000059149
Installation of a software driver for interfacing the HORIBA PTFM 1000 series exhaust mass flow meter. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using of this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	Software license and installation of Driver for HORIBA PTFM 1000
	1

	Display screen for manual interaction with the device
	1



	Technical Data
	

	Functions
	Support of the full set of remote control commands of the HORIBA PTFM 1000 series and to transfer of measured values and status information



	Interface
	

	Platform
	STARS Automation

	Protocol
	HORIBA

	Physical Interface
	Ethernet



· The scope of supply consist of the software license (free of charge) and a handling charge




Device Driver Software License Blow-By Meter 442 for STARS Test Stand Automation	1000007044
Software Driver for Interfacing the Blow-By Meter 442. The device driver will allow remote control of the Instruments out of any STARS application. The STARS Device Driver plug-in concept will allow using this device without additional programming. Once the device driver is integrated into the test stand configuration it could be used from any STARS test schedule or display.

	Scope of Supply
	Quantity

	Driver for Blow-By Meter 442
	1

	Display screen and parameterisation for manual interaction with the device
	1

	Technical Data
	

	Functions
	Support of commands to control the system and to transfer measured values and status information

	Interface
	

	Platform
	STARS Automation

	Protocol
	AK

	Physical Interface
	Serial RS-232



STARS RS 232 Serial  Board	1300033783
STARS Interface for up to 8 serial connections

	Scope of Supply
	Quantity

	Serial Connection Board 
	1

	Connection Cable 1 m 
	1

	Technical Data
	

	Number of Serial connections 
	8

	Protocol
	RS 232

	Max. Baudrate
	921.6 kbps

	Interface
	

	Connector 
	8 x DB9 male



STARS High Speed CAN Interface	1300033780
Connection board for communication between STARS and up to 2 CAN segments

	Scope of Supply
	Quantity

	CAN Connection Board 
	1

	Technical Data
	

	Number of CAN connections 
	4

	CAN protocol
	ISO 11898-2

	Interface
	

	Connector 
	9-pin DSUB male






Operators Place
Measuring and Control Cabinet Type T/D	1300042242
for installation of 19” rack modules and test stand electrics
Complete assembled cabinet for engine test stands with AC machine (e.g. Dynas3 loading unit), if purchased together with the corresponding module. Installation space of not ordered 19” racks will be covered with dummy plates.
	
	


Figure 1: measuring and control cabinet type T/D fully equipped 
(design similar to illustration)


Abb. 2: dimensions of movable cabinet 19” / 31HU

	Scope of Supply
	Quantity

	Moveable Cabinet 19” / 31HU
consisting of:
mech. complete assembled
4 x cabinet roller
19” frame (front sided)
subplate (back sided), swiveling
hinge door (back sided)
4 x eye bolt, zinced
5 x slide bar set
8 x flat strip earthing
shield bus
cable feed from below / back
	1

	Internal cable set + wiring with
CE cables
	1

	Power supply consisting of
1 19” main switch front panel
1 1x 20A mains filter
1 multiple socket outlet CEE 7-4
1 AC terminal strip
1 DC terminal strip
2 24V DC power supply unit 10A
4 automatic circuit breakers
	1

	Power contactor 3 N.C.C.
(forcibly guided contacts ) for remote power disconnection
e.g. for fuel consumption measuring device
	1

	Installation space incl. cabling for
STARS test stand I/O
air flow meter
test stand controller type SPARCE
Central Safety Module SZM
control and power unit throttle position type LSR2003
	
2
1
1

1
1

	Documentation according to EG-machine-directives and the resulting standards
DIN EN 61000-6-2,
DIN EN 55011,
DIN EN 60204-1
	1

	Safety test report acc. to
BGV A3 / DIN EN 60204-1
	1



	Technical Data
	

	Single wire colors acc. to 
DIN EN 60204-1 (IEC 60204-1)
	main circuit: black
neutral conductor: light blue
main circuit in front of main switch: orange
DC control circuits: dark blue
AC control circuits: red
protective conductor: green/yellow

	Circuit fusing
	acc. to DIN EN 60204-1

	Wire cross section
	acc. to DIN EN 60204-1

	Naming electrical equipment with system, location and identification of equipment
	acc. to IEC 61346-1 (1996),
DIN EN 6779-1 (1992-09), 
DIN EN 61346-2 (2000-12),
DIN 61346-1 (1997-01)

	Rated current [A] approx. 
(full equipped cabinet)
	16

	Environmental conditions
	+5..+40°C rel. air humidity 5…+85%
acc. to DIN EN 60721-3-3 /
class 3K3

	Terminal strip, type of clamps
	spring clamps

	Dimension of cabinet [mm]
	Please refer to figure 2

	Dimension 19” installation frame
	31 HU according to
DIN 41494-7 (IEC 297-2)

	Max. installation depth of racks [mm]
	450

	Color
	grey RAL 7047,
powder lacquer

	Material
	sheet steel,

	Locking mechanism
	4-point

	Protection class housing acc. to 
EN 60529
	IP 21



	Interface
	

	Free installation space at subplate
	approx. 25%

	Mains type
	TN-S

	Mains connection data
	1/N/PE 230V AC 50 Hz

	Connected Load S [kVA]
	5

	pre-fuse [A]
(in combination with Dynas3 installed in VFD cabinet)
	16

	Recommended connection line 
acc. to DIN EN 60204-1 
	3x2.5 mm²
(local electric regulations must be taken into consideration)

	The BUS cable set has a length of 8m, it means maximum clear width between cabinet and operator desk [m]
	


3

	Cabinet mechanics:
Point transmission of force

Floor properties
Evenness
Air outlet B 4.1
Air inlet B 4.2
Cable entry point B 4.3
	
over four 65mm dia. rollers mounted in the corners
floated concrete
max. 2mm/m (gauge)
louvers at cabinet top
louvers at right cabinet side
feed to rear from below.



Note:
· Installation space of not ordered 19” racks will be covered with dummy plates.



Central Safety Module SZM light	1000112842
safety module (19“) ready for connection with emergency-stop circuit, safety circuit and display functions. Emergency stop button will be connected directly. 

Figure 1: central safety module SZM light (design similar to illustration)

	Scope of Supply
	Quantity

	Central safety module with
LED display field
	1

	Documentation
operating manual central safety module SZM
	1



	Technical Data
	

	Color
	RAL 7035 light grey

	Material front panel
	aluminum (AlMg)

	Dimension measuring rack
	2 HU / 19”
acc. to  DIN 41494-1 dimensions for 19” racks

	Installation depth [mm]
	312

	Supply voltage DC [V]
	24

	Protection class housing acc. to EN 60529
	IP 20

	Safety-related characteristic data in acc. with EN ISO 13849-1: 2008 
	PL e 
Cat. 4



	Interface
	

	Number of inputs for emergency-stop with positively driven contacts
	5

	Number of outputs for emergency stop for the integration of safety-relevant switch-offs (e.g. test stand controller)
	6

	Number of inputs for control circuit
	3

	Number of outputs for control circuit
	1

	Malfunction acknowledgement input for E-Stop´s and safety circuits
	1

	Input external malfunction
	1





Emergency Stop Button (10m)	1300006412
element for activating the emergency stop circuit of the central safety circuit module SZMlight.
Typical location for 10m version: operator desk 


Figure 1: emergency stop button


Figure 2: dimensions of emergency stop button 

	Scope of Supply
	Quantity

	Emergency stop button with labeling
	1

	Electrical contacts:
Brake contact
Make contact
	
2
1

	Included connecting cable witch connector for central safety circuit module type SZMlight
	1



	Technical Data
	

	Tamper-proof 
	acc. to
ISO 13850 / EN 418, pull to release

	Auxiliary contacts
	safety function by positive opening to
IEC/EN 60947-5-1

	Language of labeling
	English, German, French, Italian

	Color button / housing
	RAL 3000 / yellow

	Protection class housing acc. to 
EN 60529
	
IP66

	Cable length [m]
	10





Emergency Stop Button (20m)	1300006417
element for activating the emergency stop circuit of the central safety circuit module SZMlight. 
Typical location for 20m version: beside test cell door


Figure 1: emergency stop button


Figure 2: dimensions of emergency stop button 

	Scope of Supply
	Quantity

	Emergency stop button with labeling
	1

	Electrical contacts:
Brake contact
Make contact
	
2
1

	Included connecting cable witch connector for central safety circuit module type SZMlight
	1



	Technical Data
	

	Tamper-proof 
	acc. to
ISO 13850 / EN 418, pull to release

	Auxiliary contacts
	safety function by positive opening to
IEC/EN 60947-5-1

	Language of labeling
	English, German, French, Italian

	Color button / housing
	RAL 3000 / yellow

	Protection class housing acc. to 
EN 60529
	
IP66

	Cable length [m]
	20





Multiple Socket Outlet EMC CEE 7-4 (8m)	1000010550
typically power supply of test stand PC (i.e. STARS-PC) and peripheral equipment at the operator desk for supply from the measuring and control cabinet


Figure 1: multiple socket outlet EMC CEE 7-4


Figure 2: dimensions of multiple socket outlet EMC CEE 7-4 

	Scope of Supply
	Quantity

	Multiple socket outlet
	1

	Connected power cable with free end
	1

	Integrated line filter for protection against high frequency power line interference
	1



	Technical Data
	

	Cable type
	3x 1,5 mm², unshielded
numbered wire code (VDE 0293)

	Cable jacket color
	grey

	Max. Voltage [V]
	250

	Mains frequency [Hz]
	50 / 60

	Dimension
	Refer to figure 2

	Cable length [m]
	8

	Filter attenuation 1MHz/100MHz
	> 25dB /25dB symm. and asymm.



	Interface
	

	Socket type
	Schuko (CEE 7-4)

	Number of sockets
	5





Power Cable for Measuring and Control Cabinet T/D	1000067281
power supply cable of measuring and control cabinet T/D
Typical for power feeding from inverter cabinet 

	Scope of Supply
	Quantity

	Power supply cable AC 230V /16A 
	1



	Technical Data
	

	Cable type power cable
	Y-CY-JZ (Oelflex classic 110CY)
3 x 2,5 mm², shielded
wire color code: VDE 0290
black wire with white numbers;
PE-line green-yellow

	Cable length power cable [m]
	20






Services
Dokumentace papírová i na CDROM	1000010462



figure 1: technical documentation

	Scope of Supply
	Quantity

	Engineering services consisting of:
· electrical drawings for the complete test stand, integration of the ordered test stand modules
· Work out a specification to support the customers on site preparations and technical interfaces of the test stand installation
· Preparation of a mechanical assembly drawing of the test stand including the ordered test stand modules
· Test stand manual and operating instructions according to the supplied test equipment
	1

	Technical documentation according to EC Machinery Directive
	1x CD-ROM, 1x paper






Instalace na místě	
V ceně
Uvedení do provozu 	
V ceně	

STARS  Software-uvedení do provozu na místě 	
V ceně

	Ausrüstung
	Schnittstelle
	Protokoll

	Micro Motion Massendurchflusssensor
	RS 485 / RS232
	 

	Abgasemissionsmessung - Horiba Mexa One
	RJ45
	AK protokol

	Abgasdurchflussmessung - Horiba PTFM-1000V2
	RJ45
	AK protokol

	Opacimeter AVL 439
	RS 232 / RJ45 / 0-10V
	AK protokol

	Horiba MDLT-ONE
	RJ45
	AK protokol

	HORIBA MEXA-2200SPCS
	RJ45
	AK protokol

	Kraftstoffverbrauchsmessung - AVL 733S
	RS 232
	

	Lambda meter ETAS
	RS 232
	 

	Festphasenspektrometer TSI EEPS 3090
	RS 232
	 

	DiagRAM Diagnosesoftwareverbindung
	RS 232 / USB (vyčítání alespoň 40 kanálů)
	 

	DiagRAM Diagnosesoftwareverbindung
	RS 232C
	

	Indometer (Anzeige von dynamischen Wellenformen)
	RS232
	


List of devices which will be integrated


Zaškolení min. 8 osob a předání 
V ceně


	
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rated power S1  
rated torque 
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